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how to weld through mill scale - the fabricator. Jan 26, 2019 · When you are welding moderate mill scale, any stick electrode is a good choice. Common AWS stick electrode classes are E6010, E6011, E6013, E7018, and E7024.

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Identification. Incomplete root fusion is when the weld fails to fuse one side of the joint in the root. Incomplete root penetration occurs when both sides root region of the joint are unfused. Typical imperfections can arise in the following situations: an excessively thick root face in a butt weld (Fig. 1a) too small a root gap (Fig. 1b)

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ish a weld in exactly the bottom of the pipe because the tie-in can be more difficult. Similarly, it is best to avoid starting at exactly the top of the pipe (12 o'clock position). As a rule of thumb, for a 5/32" (4.0mm) electrode, on the welding time for one …

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Weld characteristics like incomplete fusion, excessively concave or convex bead contours, and improper weld size all can come from poor welding technique, improper travel speed, poor electrode manipulation, incorrect weld parameter settings, as well as failure to notify supervision of a problem with the job at hand.

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