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Very Impressive Performance Extreme Removal (VIPER) grinding was introduced into the production and manufacturing industry in the late 1990s, designed as a replacement for creep-feed grinding of nickel-based superalloys.

A new cell based on a robotically fed Makino machining centre configured for VIPER (very impressive performance extreme removal) grinding has been installed at one of the Crewe production facilities of Trac Group. It follows the award of a long-term contract to produce four types of nickel alloy turbine vane for a leading European power generation company.

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VIPER grinding, a production process, New Machining Center Specifically For Viper Grinding, other live and static tools such as milling cutters, drills. ... (very impressive performance extreme removal) grinding has been installed at one of the Crewe production facilities of Trac Group.

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Very Impressive Performance Extreme Removal (VIPER) grinding was introduced into the production and manufacturing industry in the late 1990s, designed as a replacement for creep-feed grinding of nickel-based superalloys. What Is Viper Grinding?

Hard bond for long life grinding with fast stock removal. High performance, ceramic aluminum oxide grain, is designed to outlast standard aluminum oxide wheels. Very uniform, high density grain structure is extremely durable and self sharpening for long life and cooler cut. Type 27. Stainless. Stainless steel and other high tensile alloys. Metal.

5-axis viper grinding machines work with some of the hardest materials in the manufacturing process including nickel based super alloys, making it ideal for sectors such as aerospace where integrity and safety are so important. Speed is also part of the benefits with viper grinding – it delivers up to 5 times normal grinding performance.

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Viper and High-Speed Stroke Grinding. Aug 10, 2020· Viper grinding is a type of surface grinding process developed and patented by Rolls-Royce plc [1] in the 1990s. The acronym stands for "Vitrified Performance Extreme Removal".

The process goes by the name "Viper," which is Rolls-Royce's acronym for "Vitreous Improved Performance Extreme Removal." The process was developed during the 1990s as a higher performance alternative to CBN superabrasive and conventional creep feed grinding techniques for machining nickel alloys.

The VIPER system is a new special creep feed grinding method. The special Nozzle positioning with a coolant pressure of 70-100 bar allows to reach very high Material Removal Rates. TYROLIT has succeeded in further advancing its special grinding wheels for this specific process and come up with its new generation of VIPER-ULTRA.

Within a half-century, creep-feed grinding has become a standard part of the arsenal of production, gaining particular favor for metal removal operations akin to milling, broaching, and planning. X-axis rapid traverse is 1,000 mm/min to 24,000 mm/min for reciprocal grinding and 5 mm/min to 1,000 mm/min for creep-feed grinding.

VIPER ULTRA Together with industry partners, TYROLIT has developed a unique grinding process for the cost-efficient production of turbine blades. The established VIpeR ULTRA grinding wheel in combination with the VIpeR grinding process delivers extremely high stock removal rates with an excep-tionally cool grind.

In the United Kingdom, engine maker Rolls-Royce has responded to this challenge with a process that achieves flexible grinding of nickel alloys using grinding wheel-equipped machining centers. The process goes by the name " VIPER," which is Rolls-Royce's acronym for "Very Impressive Performance Extreme Removal.".

VIPER Grinding VIPER (Very Impressive Performance Extreme Removal) grinding is a process that requires close coordination between the machine, the coolant supply and the composition of the grinding wheel.

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A new VIPER (very impressive performance extreme removal) creep feed grinder for machining predominantly nickel-based alloys for gas turbines has been introduced to the UK and Europe by Makino-NCMT Grinding Division, Thames Ditton.

Fig. 2 presents a schematic of the grinding system motion analysis in grinding biconical surface using STS-DGW. The biconical optics is fixed on the workpiece spindle, which rotates at an angular speed ω s, and moves along the positive or negative X-direction because the biconical optics possess different curvatures in X and Y directions. The diamond grinding …

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The milling process – definitions Cutting speed,v c Indicates the surface speed at which the cutting edge machines the workpiece. Effective or true cutting speed, v e Indicates the surface speed at the effective diameter (DC ap).This value is necessary for determining the true cutting data at the actual depth of cut (a p).This is a particularly important value when using round …

Non-cylindrical high Q’ grinding (up to 80 mm2/s) with conventional wheels has been carried out using the Vitreous Improved Performance Extreme Removal (VIPER) method, developed by Tyrolit in partnership with Rolls-Royce, Makino and Bridgeport [7].

Removal (VIPER) grinding was first introduced seven years ago as a replacement for creep-feed grinding of nickel-based superalloys. The process helped Rolls-Royce, VIPER's originator, slash lead-times for compressor blades, turbine blades and engine casings by factors previously unimaginable. Other benefits for the company include reduced ...

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The Technology. VIPER grinding (5 axis machining) is transforming the way engineers design for manufacture. The viper system is based around the ability to change the grinding tooling in process allowing multiple features to be produced within one machine cycle – this leads to reduced setting and manufacturing time and ultimately lead time and cost!

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